TROUBLE SHOOTING

Troubleshooting

Symptom: no cold

  • no hot air

    cause
    There is a possibility of gas leakage, so please fill in the after service request sheet and send it to us.
  • Condenser is dirty

    cause
    Clean the condenser, as heat exchange may be poor.
  • Dirty cooler (coolant only)

    cause
    Clean the cooler as heat exchange may be poor.
  • Low circulating flow

    cause
    The piping resistance on the suction side may be large, so improve it.
    If there is a filter in the flow path, it may be clogged, so please clean it.

Symptom: Alarm ML, KTV, KTCG, MLCC Series

  • Alarm number AL01

    cause
    Pump, stirring motor overcurrent
    negative phase relay operation
    Cancellation method
    Manual recovery of OL1 in the control box
    Replacement of three-phase power supply
    Confirmation point
    Check for pump, stirring motor failure, high viscosity liquid, thin liquid piping, pump lock, etc.
  • Alarm number AL02

    cause
    Compressor overcurrent
    Cancellation method
    Manual recovery of OL2 in the control box
    Confirmation point
    Check for fan motor or compressor failure, gas leak, refrigerant shortage, overload, rise in suction temperature, etc.
  • Alarm number AL03

    cause
    Refrigeration circuit pressure abnormality
    Compressor temperature abnormality
    Cancellation method
    Automatically resets when operation is restarted
    (resets when temperature and pressure drop)
    Confirmation point
    Check for dirt on the condenser or cooler, overload, rise in suction temperature, failure of the fan motor, etc.
  • Alarm number AL04

    cause
    Abnormal heater surface and case temperature
    Cancellation method
    Automatic recovery when operation is restarted
    (recovery when temperature drops)
    Confirmation point
    Check for insufficient circulation flow, abnormal liquid level, contamination or failure of protective equipment, etc.

Symptom: Alarm C, V, W, CL Series

  • Alarm number AL1

    cause
    Excessive current in the pump or stirring motor
    Cancellation method
    Manual recovery of OL1 in the control box
    Confirmation point
    Check for pump, stirring motor failure, high viscosity liquid, thin liquid piping, pump lock, etc.
  • Alarm number AL2

    cause
    Refrigeration circuit pressure abnormality
    Compressor temperature abnormality
    Cancellation method
    Automatically resets when operation is restarted
    (resets when temperature and pressure drop)
    Confirmation point
    Check for dirt on the condenser or cooler, overload, rise in suction temperature, failure of the fan motor, etc.
  • Alarm number AL3

    cause
    Inverter board failure
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    Part replacement for INV board
  • Alarm number AL31

    cause
    HIC overcurrent
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    Parts replacement for inverter board and HIC board
  • Alarm number AL32

    cause
    Compressor overcurrent
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    Parts replacement for inverter board and HIC board
  • Alarm number AL33

    cause
    HIC signal output error
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    Parts replacement for inverter board and HIC board
  • Alarm number AL34

    cause
    HIC overheated
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    Parts replacement for inverter board and HIC board
  • Alarm number AL4

    cause
    Abnormal heater surface and case temperature
    Cancellation method
    Automatic recovery when operation is restarted
    (recovery when temperature drops)
    Confirmation point
    Check for insufficient circulation flow, abnormal liquid level, contamination or failure of protective equipment, etc.
  • Alarm number AL6

    cause
    Abnormal sensor
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    sensor replacement
  • Alarm number AL61

    cause
    Master sensor disconnection
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    Corresponding sensor replacement
  • Alarm number AL62

    cause
    Slave sensor disconnection
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    Corresponding sensor replacement
  • Alarm number AL63

    cause
    Reference sensor disconnection
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    Corresponding sensor replacement
  • Alarm number AL64

    cause
    Room temperature sensor disconnection
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    Corresponding sensor replacement
  • Alarm number AL7

    cause
    CPU, communication error
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    control board replacement
  • Alarm number AL70

    cause
    Incorrect dip switch settings
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    DIP switch check, communication wiring check, control board replacement
  • Alarm number AL71

    cause
    data error
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    DIP switch check, communication wiring check, control board replacement
  • Alarm number AL73

    cause
    Disconnection of communication wiring
    Cancellation method
    Automatic recovery when operation is restarted
    Confirmation point
    DIP switch check, communication wiring check, control board replacement

When you can’t find the information you’re looking for

MAIL

Maintenance diagnosis sheet

In principle, our products are provided with individual specifications for each machine tool/industrial machine manufacturer, and under the guarantee of the machine manufacturer, we have achieved suppression of thermal displacement and maintenance of accuracy for the entire machine/equipment.

Therefore, if you need maintenance due to a problem, please be sure to contact the manufacturer of the machine tool/industrial machine that our product such as Oilmatic is attached to, or the place of purchase. (The same applies to failures and defects of Oilmatic installed outside Japan.)

At that time, after checking not only the model number ② but also the ① “MFG No.” attached to the side of our products such as OILMATIC, Please fill in the “check sheet” on this site with the model name, SpcNo (specified in the specifications) of the product such as Matic, and the specific details of the problem (if an alarm is issued, the type of alarm). After filling in the form, please contact the place of purchase or our company.

Sticker attached to the side of the product

Check sheet

If you would like a detailed diagnosis, please fill out the “Check Sheet” and
Please contact the place of purchase or our contact information above.

Click here for the check sheet(PDF)

Inquiries about model selection

When selecting an oilmatic or purematic model,
Please fill out the “Model Selection Survey Sheet” and contact us.

Model Selection Survey Sheet(PDF)